Level Process Control Trainer

Process Control Trainers

SPECIFICATION
52009D.1 Level Process Control Trainer consists of an instrument panel and transparent tank with different type of level sensor that is useful for the study of principal and working of level measuring setup. This system comprises of the latest components, which reflect the latest technological innovations in this field. Level Process Control Trainer endows students and industry professionals to understand the concepts and working of level Measuring instruments and control, and enables them to learn advance and more complex level process systems.
52009D.1 consists of different types of level Sensors such as Ultrasonic, Capacitance type, Point to Point, Pressure type, Magnetic Float type and DAQ, Solenoid Valve, Sump tank and Acrylic Measuring tank. The set-up has safety measures such as emergency shutdown and overheating protection. A wide range of experiments can be performed on the platform.

Features
Included of Different type of Level Sensors like: Ultrasonic, Capacitive type, Point to Point, Pressure type, Magnetic Float type
7” Human Machine Interface (HMI)
Types of Controller : DAQ ,HMI, and PC
Start, Stop, Pump, Solenoid Valve buttons and Indicator for Visual Indicator, Audio Indicator, Pump & Solenoid Valve
Industry-standard instruments and controls
Interface with Ethernet based DAQ
Sump Tank & Acrylic Measuring Tank
8 Channel 24 bit ADC
Real time DAQ Interface with ADC and Digital input/output
Academic and vocational study for process control engineers and plant technicians
Experiments configurable through Patch board
Self-contained, bench-mounting arrangement
Supplied with Dashboard Software for supervisory control of the process with data acquisition
• Castor Wheel (with locking mechanism) is provided at legs
of workstation so that it can be easily moved
MCB is provided with AC supply for safety purpose
Enhanced electrical safety consideration

Experiments 
Characteristics of Capacitance Type Level Sensor 
Characteristics of Pressure Type Level Sensor 
Characteristics of Ultrasonic Type Level Sensor 
Characteristics of Magnetic Float Type Level Sensor 
Characteristics of Point to Point Type Level Sensor 
Open & close loop function 
ON/OFF controller using software 
Proportional controller using software 
Proportional-Integral controller using software 
Proportional-Integral-Derivative controller using software 
Human Machine Interface (HMI) 
Process Control & Monitor by HMI
Creating Application/Screen in HMI
Downloading and Uploading programs
HMI Communication with PLC
Creating Alarm Message in HMI
Creating Trend in HMI
Technical Specification 
DAQ  :  1 no. (Data Acquisition System) 
Analog Input  :  4 nos.
Analog Output  :  2 nos.
Digital Input  :  6 nos.
Digital Output  :  4 nos.
ADC Resolution  :  24 bit
Two Unity Gain Amplifier  :  0 to 5V
Ethernet Interface  :  Yes
RS485 Interface  :  Yes
Data Logging  :  Yes
HMI  :  1no.(Human Machine Interface)
Supply  :   24V DC
CPU  :  32-bits 400MHz RISC
Storage  :  128M FLASH 64M DDRAM 
Display size  :  7 inch
Resolution  :  800×480 TFT LCD 65,536 colors
Interface  :  Rs485
Touch Screen  : High precision four-wire resistive
Type of Level Sensors
Volumetric Pressure Sensor : 1 no.
Supply  :  90 to 260V AC, 50 Hz
Accuracy  :  ± 0.5 % of full scale
Output  :  4 to 20mA, 2 Wire System
Probe Body  :  SS-304
Rating  :  Rated at 6A, 230VAC for non
inductive loads
Housing  :  Single Channel wall mounting
Ultrasonic Sensor  :  1 no.
Supply  :  5V DC
Output  :  0 to 5VDC
Range  :  Upto 5.00M
Magnetic Float Sensor :  1 no.
Supply  :   24V DC
Output  :  4 to 20mA
Sensing  :  Rod Ss304
Housing  :  Cast Aluminum weather proof
Range  :  0.5 Meter
Capacitances Sensor  :  1 no.
Housing Enclosure  :  Cast Aluminum weather proof
Supply  :   24V DC
Measurement Span  :  15 to 50000 pf above zero
Response Time  :  0.5s to 5 sec
Accuracy  :   /-1% FSL
Output  :  4 to 20mA
Range  :  0.5 Meter
User Interface  :  4 Digit display with 4 keys and LED
Point to Point Sensor  :  1 no.
Supply  :  5V DC
Output  :  0 or 5V DC
Sensing  :  Rod Ss304
Digital Panel Meter  :  2 nos.
Display  :  4 Digit, 7 segment digital display
Keys  :  3 for Digital Setting
Input Type  :  Current
Resolution  :  1 or 0.1 degree
Supply Voltage  :  230V AC
 
Panel Component Description 
Push to On Switch  :  4nos. 
Indicators  :  4nos.
Toggle Switch  :  4nos. 
Contactor  :  1no. 
Solenoid Valve  :  1no. 
Pump  :  1no.
Sump Tank  :  1 no. 
Capacity  :  100Litters
Acrylic Measuring Tank :  1no. 
Capacity  :  65Litters
Manual Valve  :  3nos.
Castor Wheel  :  4nos (2 with lock & 2 without lock)
Size  :  75mm
Dimension in mm  :  H1735 x W1500 x D 740
 
Included Accessories 
4mm Patch Cord 18”  :  8 nos. (Yellow)
4mm Patch Cord 18”  :  8 nos. (Blue)
4mm Patch Cord 25”  :  8 nos.(Red)
4mm Patch Cord 25”  :  8 nos. (Black)
Ethernet Cable  :  1 no.
Windows OS Based PC (optional)