Temperature Process Control Trainer

Process Control Trainers

SPECIFICATION

52009A.1 In this world driven by technology, instrumentation & control engineering drives industrial growth, whilst process control is a vital concept of it. The functionality and complexity of Process Control has increased. 
Temperature Process Control Trainer consists of an instrument panel and working area. This system comprises of latest components, which reflect the latest technological innovations in this field. Temperature process control trainer allow user and industry professionals to understand the concepts and working of temperature measuring instruments and control.
52009A.1 is a complete setup to control process through two point (On/Off) and three point (PID) controllers. Temperature can be controlled through an DAQ which has 8 digital inputs and 8 digital outputs and 8 analog inputs. 52009A.1 also gives the exposure to Industrial components like Temperature Transmitter, Temperature Sensor, Thermocouple, RTD, PID controller, Radiation Pyrometer, and Heater etc. Users can learn how to install, operate, program and tune the instruments for controlling the processes. All electrical components are connected to the control panel to allow user to measure signals and connect devices in wide variety of control configuration including open loop (manual control) and close loop (PID control, ON/OFF control).

Features
7” Human Machine Interface (HMI)
Types of Controller DAQ, HMI & Industrial PID Controller
Temperature Transmitter for RTD & Thermocouples
Industrial RTD & Thermocouple Sensor
Start, Stop, Heater, Fan button. Indicators for Audio, Visual, Heater and Fan
Interface with Ethernet based DAQ
Real-time DAQ interface with ADC, DAC & digital input/output
Supplied with Dashboard Software for supervisory control of the process with data acquisition
PC Based Data Logging
Temperature Measurement and control
Heavy duty WorkStation
Electrical control panel
SCR Power Controller for Heater
Automatic and Manual control
Process Control by On/Off Controller
Process Control by PID with auto tuning
Process loop tuning & stable process
User friendly, self explanatory system
Practice troubleshooting skills
Experiments configurable through patch board
Enhanced electrical safety considerations
Caster wheel (with locking mechanism) at the legs of WorkStation for easy movement
MCB provided with AC supply for safety purpose
Academic and vocational study for process control engineers and plant technicians

Experiments 
Characteristics of Capacitance Type Level Sensor 
Characteristics of Pressure Type Level Sensor 
 
Technical Specification 
Data Acquisition System :  1 no.
Analog Inputs  :  8 nos.
Digital Inputs  :  8 nos.
Digital Outputs  :  8 nos.
ADC Resolution  :  24 Bit
RS485 Interface  :  Yes
Ethernet Interface  :  Yes
Data Logging  :  Yes
 
Human Machine Interface (HMI) : 1 no.
Supply  :   24V DC
CPU  :  32-bits 400MHz RISC
Storage  :  128M FLASH 64M DDRAM
Display size  :  7 inch
Resolution  :  800×480 TFT LCD 65,536 colors
Interface  :  Rs485
Touch Screen  :  High precision four-wire resistive
 
Industrial PID Controller  :  1 no.
Supply Voltage  :  230V AC
Input  :  Accuracy 0.2%FS
Thermocouple  :  K Type
RTD  :  Pt100
Output  :  4 to 20mA, Relay
Control Algorithms  :  PID, P, PI, PD, On/Off
PID Range  :  P : 0 to 200%
I : 0 to 3600 Sec
D : 0 to 900 Sec
Communication  :  Rs485
 
Temperature Display : 2 nos.
Display  :  4 Digit, 7 segment digital display
Keys  :  3 for digital setting
Input Type  :  RTD (PT100) &  Thermocouple
Resolution  :  1 or 0.1 degree
Temperature Unit  :  Degree C
Supply Voltage  :  230V AC
RTD Sensors  :  2 nos.
Type  :  RTD (Pt100)
Wire  :  3 wire
Rod Length  :  6”
Temperature Range  :  (-99 to 850°C)
Thermocouple Sensors  :  2 nos.
Type  :  K Type
Wire  :  2 Wire
Rod Length  :  6”
Temperature Range  :  -200 to1250°C
 
Temperature Transmitter RTD : 1 no.
Range  :  0-2000 C
Output  :  4 to 20mA
Type  :  Head mounted
Input  :  RTD (Pt100), 3 wire
Loop Supply  :  24V DC nominal (12 to 36)V DC
 
Temperature Transmitter Thermocouple :1 no.
Range  :  0-2000 C
Output  :  4 to 20mA
Type  :  Head mounted
Input  :  Thermocouple (K Type)
Loop Supply  :  24V DC nominal (12 to 36)V DC
Radiation Pyrometer  :  1 no.
Temperature Range  :  -30°C to 350°C (-22 °F to 662 °F)
Response Time (95 %)  :  <500 ms (95 % of reading)
Distance to spot ratio  :  8:1 (calculated at 90% energy)
Display resolution  :  0.1 °C (0.2 °F)
Power  :  1 AA IEC LR06 battery
 
Panel Component Description
Digital Multimeter  :  1 no.
DC Voltage  :  0.1mV ~ 1000V
AC Voltage  :  0.1 mV ~ 750V
DC Current  :  0.1uA ~ 20A
AC Current  :  0.1uA ~ 20A
Capacitance : : 10pF ~ 200uF
Resistance : 0.1%u2126 ~ 40M%u2126
Frequency  :  0.1Hz ~ 30MHz
Multifunction Meter : 1 no.
Voltage  :  10 - 230Vrms, Accuracy ± (1% reading 2 digits)
Current  :  0.2 - 5Arms, Accuracy
± (1% reading 2 digits)
Active Power  :  10-1500Watt, Accuracy  ± (2% reading 3 digits)
Push to on Switch  :  4 nos.
Toggle Switch  :  3 nos.
Indicator Lamp  :  4 nos.
SSR (SCR Power Controller):  1 no.
Heater  :  1 no.
Power  :  1000W
Supply  :  230 V AC (1500Watt)
Fan  :  2nos.
Supply  :  230V AC
MCB  :  1no.
Supply  :  230V AC
Current  :  16Ampere
Contactor  :  2 nos.
Supply  :  230V AC
Power Indicator  : 1 no
Caster Wheel  :  4 nos. (2 with lock & 2 without lock)
Size  :  75mm
Mercury Thermometer :  2 nos.
 
Experiments
DAQ Digital Input
DAQ Digital Outputs
DAQ Analog Inputs
RTD Characteristics
Thermocouple Characteristics
RTD Temperature Transmitter Characteristics
Thermocouple Temperature Transmitter Characteristics
RTD & Thermocouple Temperature measurement using Process Indicator.
Temperature measurement using Radiation Pyrometer
Set-Alarm using software
On/Off controller using Software & Industrial PID Controller
Proportional controller using Software & Industrial PID Controller
Proportional-Integral controller using Software & Industrial PID Controller
Proportional-Integral-Derivative controller using Software & Industrial PID Controller
Process Control & Monitor by HMI
Creating Application/Screen in HMI
Downloading and Uploading programs in HMI
HMI Communication with DAQ
Creating Alarm Message in HMI
Creating Trend in HMI 
 
Included Accessories
4mm Patch Cord 30”  :  5 nos. (Red)
4mm Patch Cord 30”  :  5 nos. (Black)
4mm Patch Cord 30”  :  5 nos. (Yellow)
4mm Patch Cord 30”  :  5 nos. (Blue)

4mm Patch Cord 18”  :  10  nos. (Yellow)